18 Mar Sustainable manufacturing: How modular conveyors are revolutionising production line flexibility
Sustainability is becoming a cornerstone of modern manufacturing, with companies seeking innovative ways to reduce waste, improve efficiency, and lower costs. One key advancement in this shift is the adoption of modular conveyor systems, which provide unparalleled flexibility while also supporting environmental initiatives. Among the leaders in this field, DynaCon modular conveyors – supplied by Fleming – are transforming production lines across industries, including a landmark project with Coca-Cola Amatil (CCA). This blog explores how modular conveyors contribute to sustainable manufacturing, their recyclability benefits, and how businesses can leverage them for long-term cost savings.
The evolution of modular conveyor systems
Traditional conveyor systems are often bulky, fixed, and difficult to adapt to changing production needs. They require significant resources to install, maintain, and replace, leading to unnecessary waste and downtime. Modular conveyors, such as DynaCon systems, challenge this model by offering a fully customisable, reconfigurable solution. These systems can be quickly adjusted, extended, or reassembled without excessive material waste, making them an ideal choice for businesses seeking both efficiency and sustainability.
Environmental benefits of DynaCon modular conveyors
1) Recyclable materials – DynaCon conveyors are constructed using high-density polyethylene (HDPE), a fully recyclable material that reduces landfill waste. Unlike traditional metal conveyors that may require energy-intensive recycling processes, HDPE components are lightweight, durable, and environmentally friendly.
2) Reduced manufacturing waste – Since DynaCon conveyors can be reconfigured rather than replaced, businesses can significantly cut down on waste generated from outdated or redundant conveyor systems. Instead of discarding an entire unit, sections can be reused, repurposed, or extended as production demands evolve.
3) Energy efficiency – These modular conveyors are designed for low power consumption, reducing overall energy use in manufacturing facilities. Paired with energy-efficient motors, businesses can achieve lower operational costs and a reduced carbon footprint.
Case Study: Coca-Cola Amatil’s sustainable rransformation
A standout example of modular conveyors driving sustainability in manufacturing is Coca-Cola Amatil’s (CCA) adoption of DynaCon systems. CCA sought to enhance its production efficiency while also aligning with its sustainability goals. Fleming was privileged to design and supply modular conveyor systems as an integral part of CCA’s new manufacturing line for the SyLon Mercury closure, a fully recyclable, three-part HDPE bottle closure.
Key benefits realised by CCA:
1) Recyclability: The SyLon Mercury closure is made entirely of HDPE, ensuring that both the product and the conveyor system used in production align with circular economy principles.
2) Local manufacturing and reshoring: Previously imported, this closure is now manufactured locally, reducing transportation emissions and supporting the Australian economy.
3) Operational efficiency: DynaCon’s modular design and reliability played a crucial role in streamlining production while minimising downtime and material waste.
By leveraging DynaCon’s flexibility and local support services, CCA secured a cost-effective, sustainable solution that meets both environmental and operational objectives.
Cost savings and ROI of modular conveyors
Beyond environmental advantages, modular conveyor systems like DynaCon offer significant financial benefits to manufacturers:
1) Lower installation costs – Traditional conveyor systems often require extensive labour and infrastructure modifications. Modular systems are quick to install and reconfigure, cutting both time and expenses.
2) Minimal maintenance and downtime – DynaCon conveyors are built for reliability, reducing the need for frequent servicing. If a section needs to be replaced or modified, it can be done without dismantling the entire system.
3) Scalability without overhead costs – Instead of purchasing entirely new conveyor systems when expanding production, businesses can simply add or adjust existing modular components.
4) Sustainability incentives and compliance – Many governments and regulatory bodies are incentivising businesses to adopt eco-friendly manufacturing practices. Investing in modular conveyor systems can help companies meet these requirements while benefiting from tax rebates and grants.
As sustainable manufacturing becomes an industry standard, DynaCon modular conveyors are proving to be a game-changer for flexible, cost-effective, and environmentally responsible production lines. With recyclability, energy efficiency, and adaptability, these systems help manufacturers reduce waste, save money, and enhance overall efficiency.
The successful integration of DynaCon systems at Coca-Cola Amatil demonstrates the potential of modular conveyors in achieving sustainable and localised manufacturing solutions. Whether you’re looking to improve your production line’s flexibility, cut down on waste, or enhance energy efficiency, investing in modular conveyors is a step toward a greener, more efficient future.
To learn more about how Fleming’s modular conveyor solutions can revolutionise your production process, visit Fleming’s modular conveyors.
About Fleming Dynamics Australia
Since 1981, Fleming Dynamics has been a trusted provider of industrial water chillers, modular conveyors, and recycling systems for Australian and New Zealand manufacturing industries. Known for expert engineering, reliable service, and sustainable solutions, Fleming Dynamics partners with top brands to deliver innovative, energy-efficient equipment. Our customer-first approach ensures responsive support and tailored solutions across a wide range of applications.
No Comments